How Sinolift Customized the ND95 with a Heavy-Duty Expandable Mandrel and Enclosed Dust-proof Mast System

Many manufacturers require customized reel handling equipment because standard machines cannot fully satisfy the requirements of cleanroom production or oversized reel handling.

For this project, our customer selected the Sinolift ND95 Mobile Electric Reel Stacker as the base model. Based on the standard ND95 platform, our engineering team developed several custom features to improve handling stability, contamination control, and operational safety.

The final solution combines the proven reliability of the ND95 with customer-specific engineering, making it ideal for cleanroom reel handling applications.

Project Information

Why the ND95 Was Selected as the Base Model

The Sinolift ND95 Mobile Electric Reel Stacker is a compact electric reel handling solution designed for transporting and positioning paper rolls, film rolls, lithium battery electrode rolls, textile rolls, and other cylindrical materials.

The standard ND95 already provides:

• Electric lifting
• Electric travel
• Compact single-arm structure
• Excellent maneuverability in narrow spaces
• High-transparency protective cover
• Stable mast construction

These features made the ND95 an ideal platform for customer-specific customization while reducing engineering time and ensuring long-term reliability.

Customer Customization Based on the ND95 Platform

Instead of developing a completely new machine, Sinolift customized the existing ND95 Mobile Electric Reel Stacker to match the customer's production process.

The customized upgrades include:

• Heavy-duty expandable mandrel for larger reel core diameters
• Fully enclosed telescopic dust-proof mast system for cleanroom operation
• Transparent synchronized mast cover that moves with the lifting mast to help prevent dust intrusion
• Rear operator control layout for safer operation
• Optimized electric lifting performance for stable handling of high-value materials

This approach allows customers to benefit from the mature ND95 platform while receiving a solution tailored to their exact application.

Project Demonstration

The demonstration video showcases how the customized ND95 Mobile Electric Reel Stacker performs during reel lifting.

After the expandable mandrel is inserted into the reel core, it expands evenly to secure the reel before lifting.

As the mast travels upward, the transparent telescopic dust-proof enclosure moves synchronously with the lifting mechanism, maintaining a continuous protective barrier around the mast throughout the lifting cycle.

The operator remains behind the equipment, providing better visibility, safer operation, and more precise control.

Why Customize the ND95 Instead of Designing a New Machine?

By customizing the proven Sinolift ND95 Mobile Electric Reel Stacker, customers receive:

✔ Proven and reliable platform

✔ Shorter engineering lead time

✔ Lower development cost

✔ Customized reel handling solution

✔ Better long-term return on investment

Our engineering team can further customize the ND95 with:

• Expandable mandrels
• Different mandrel diameters and lengths
• Stainless steel construction
• Explosion-proof configurations
• Cleanroom adaptations
• Higher lifting heights
• Customized load capacities
• Intelligent control systems
• Special attachments

Frequently Asked Questions

1.Is this a completely new model?

No. This project is a customized version of the Sinolift ND95 Mobile Electric Reel Stacker. The customer selected the standard ND95 as the base platform, and Sinolift engineered several application-specific upgrades, including a heavy-duty expandable mandrel and a fully enclosed dust-proof mast system for cleanroom reel handling.

2.Can the expandable mandrel be customized?

Yes. Mandrel diameter, length, and expansion range can all be customized according to your reel specifications.

3.Can the dust-proof mast be added to other models?

Yes. Depending on the equipment structure and application requirements, similar enclosed mast protection can be integrated into other customized projects.

4.Is the CTY-ER suitable for different industries?

Yes. The CTY-ER platform is widely used for paper, film, textile, cable, battery, packaging, and other reel handling applications.

Need a Customized Reel Handling Solution?

Whether you need a larger expandable mandrel, cleanroom-compatible protection, stainless steel construction, or a completely customized reel handling system, Sinolift can modify the proven CTY-ER Mobile Electric Reel Stacker to match your production requirements.

Our engineering team works closely with customers worldwide to deliver safe, efficient, and application-specific material handling solutions.

Email：market@sinolift.com

WhatsApp: +86 13817178390